Automatic 3 Head Labeling Machine

Products Description

The Automatic 3 Head Labeling Machine RXL-3H is way suitable for daily chemicals, pharmaceuticals, food & beverage and other light industries in the package of flat, square different sizes & shapes bottles, such as: Three sided labeling products, which can be equipped with the character grain ribbon/coding/spraying printer as selectively optional accessories, labeling at the same time to achieve the printing of production batch number, date of production, 2D QR code and other information. Realizing the integration of labeling and printing work simultaneously, reducing the packaging process, improving production efficiency. Applicable self-adhesive labeling machine, self-adhesive film, electronic regulatory code, barcode, 2D QR code labels, transparent labels. High stability of machine performance, excellent labeling effect, no bubbles plus no wrinkles, high labeling precision/accuracy effect.

If You Need Labeling Solution, Contact Shanghai RICIO

Automatic 3 Head Labeling Machine Video

Automatic 3 Head Labeling Machine Tech. Parameters

Voltage380V 50HZ 3-phase (industrial grade)
Power2000W
Capacity60~150b/mbottles per minute (the actual labeling speed also depending on the size of products & labels, human feeding speed, etc.)
Accuracy±1mm(depending on product characteristics, softness & hardness and roundness, etc.)
Bottle Diameter25-120mm (can be customized if beyond the common dia. range)
Bottle Height40mm~400mm(can be customized if beyond the common height range)
Label SizeHeight: 10-150 (mm) ; Length:10-300 (mm) (can be customized if exceeding the common label size)
Size of Paper RollInner diameter of label roll:Ф76mm;outer diameter of label roll:Ф300mm
Roller Film SizeInner Dia.: Φ76mm (min.) ; Outer Dia.: Φ300 (max.)
label thickness ≥8um, the thickness of the backing paper is≥5um, and have a certain tensile strength
Machine WeightGW=650.00kg ; NW=600.00kg
Packaging SizeL*W*H: 2.90m*1.50m*1.70m
Conveying Belt Widthcan be customized according to customer provided sample bottles actual data. If no samples for testing, we will prepare the machine based on normal/standard size

Automatic 3 Head Labeling Machine Operations Workflow

-> Step 1: Manually put the labeled products (line or bottle carousel/turntable)
-> Step 2: Products are automatically separated, calibration, conveyed and aligned
-> Step 3: Product visual inspection
-> Step 4: Product labeling work
-> Step 5: To collect the labeled products (into the next process)
-> Final Step: To collect and take away the finished labeling products.

Automatic 3 Head Labeling Machine Performance Characteristics of Main Components

The conveyor chain plate: 
Adopting the famous imported brand, it’s way easy to clean and durable for long time use.

The label collection mechanism:
Motor control and conveyor belt, pull label mechanism synchronization, collect label backing paper.

The Positioning Mechanism
can be positioned at a fixed point with high labeling accuracy.

Automatic 3 Head Labeling Machine Work Principle

Different packaging products will be put into the labeling machine conveyor belt, driven by the conveyor belt bottles into the bottle separation area, then through the calibration device, through the pressure bearing mechanism to bring bottles into the labeling area. After entering the labeling area, the optical fiber detects bottles, and transmits the photo-electric signal to the PLC, and the output signal is transmitted to the stepping motor after processing by the PLC, and the stepping motor outputs the label, and the label is attached to the labeled object by the rolling mechanism, and the labeled products are brought into the next process or containers by the labeling machine conveyor belt.

The Advantages & Features of Automatic 3 Head Labeling Machine

  1. Strong compatibility: The same machine can realize the single and double/multiple-sided and adjacent right-angle surface labeling of many types of different products (such as: flat bottles,  square bottles, even irregular-shaped bottles, etc.), can be equipped with a round bottle clamp positioning mechanism, round bottle roller mechanism, 3-side labeling mechanism, etc additionally to deal with different customers’ different labeling requirements;
  2. Flexible application, simple operation: Can be used either under single machine running or be connected to other assembly production line equipment; the use of double-sided rigid plastic synchronous conveyor chain plate, automatically ensure the alignment of bottles, greatly reducing the difficulty of workers or assembly line docking; config. of the automatic bottle separator, products into the conveyor mechanism before the automatic products separation & spacing, to ensure that the subsequent bottles, conveyance and long-time labeling stability;
  3. Equipped with three/multiple labeling machine heads: The first labeling to ensure labeling accuracy, the second extrusion labeling, effectively eliminate air bubbles and ensure that the labeling head and tail at the tight status and so on;
  4. Adopting new type of elastic pressure top mechanism: To ensure smooth product delivery and effectively eliminate the bottle height error itself;
  5. Sticking to the standard is accurate: High stability, the use of PLC+ subdivision stepper motor drive to send label, send the standard is accurate; cam-type brake mechanism, the tension is uniform, to ensure that the label band taut, reduce the label pull off, to ensure that the label detection is accurate; label band around the calibration mechanism to prevent labels from shifting the left and the right, to ensure that the accuracy of labeling.
  6. With powerful, color touch screen control panel: Both Chinese & English languages free-shift optional human interface (HMI), convenient-to-operate and intuitive, powerful data memory function, can store 50 groups of labeling parameters, with production counting function, power-saving function, production number setting prompt function, parameters setting protection function, convenient production management, different products labeling switch one-button to achieve so easy RUN, no need to repeatedly debugging, simple and fast; and has a perfect fault prompts/debugging capability.
  7. High stability of machine performance: Executing high measuring standards, measuring sensors using imported first-rate brands, high detection sensitivity, stable performance and durability; stable and durable machine base and various components, are adopted standardized modular design with full interchangeability, even under 24-hour long time operation/RUN circumstance, to ensure safety and stability outright.
  8. Safety and hygiene of machine operations & maintenance: The machine chassis is made of high quality materials with stainless steel SUS304 and T6 aluminum alloy, never gets rusty, and in line with the GMP excellent manufacturing standards;

Automatic 3 Head Labeling Machine Components Config. List

Machine Component NameQtyUnitBrandOrigin
HIM1UnitSIEMENS/TAIDAGermany
PLC1UnitSIEMENS/TAIDAGermany
Labeling Rotor2UnitPANASONICJapan
Labeling Rotor Driver2UnitPANASONICJapan
Conveying Rotor1UnitABBAChina
Conveying Rotor Frequency Converted1UnitSIEMENSGermany
Bottle Separation Rotor1UnitJSCCGermany
Bottle Separation Controller1UnitJSCCGermany
Calibration Rotor1UnitJSCCGermany
Calibration Rotor Controller1UnitJSCCGermany
Low Voltage Appliance1SetSCHNEIDERFrance
Labeling Sensor2SetOMRONJapan
Labeling Sensor2SetOMRONJapan
Synchronous Toothed Belt1SetBANDOJapan
Pneumatic Components1SetAirTACTaiwan
Conveying Belt1SetLLChina
Machine Stand1SetSUS304China
Overall Systems Integration1SetRICIOChina

Automatic 3 Head Labeling Machine Application

Automatic 3 Head Labeling Machine Optional Config. & Auxiliary Equipment

  1. Coding Printer: Thermal coding machine prints production date, expiration date, production batch number and so on. Coding and labeling synchronization, improve production efficiency so much.
  2. Spraying Printer: Can support the market mainstream coding machine, in the labeling of the specified position for coding, and labeling machine perfect combination.
  3. Omni-Sensor: Those ordinary sensors cannot detect transparent labels, so it’s wise to choose the German Imported Brand – LEUZE special electric eye that supports the use of high-precision photo-electric sensors.
  4. Supporting Data Reader: Can read 2D QR code, barcode and other information to facilitate the establishment of product database for product traceability.

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RICIO Company Profile

Professional Labeling Machine Manufacturer for 20+ Years

Shanghai Ruixiao Packing Technology Co., Ltd. with the brand name – RICIO is a professional manufacturer and supplier of Labeling machinery and equipment located in Shanghai China.

The company successfully acquired Shanghai well-known veteran Machinery Factory (Shanghai Zhenbao Machinery Parts Factory), with more than one machining center CNC machine tools,a number of senior operators, strict implementation of parts processing to the product factory in accordance with ISO9001 international quality system operation, improve technology and science The management of RICIO products laid a solid foundation of quality.

On the basis of advanced equipment and workmanship, we have excellent production technicians and an efficient distribution team, as well as good service staff members, so that we can undertake your orders very efficiently. We have the confidence on the high quality of our products, and can offer very competitive prices at the same time.

Due to our good credit and service , we have made great achievements in the past years. We have established long-term business relations with many customers, and some of our overseas customers have appointed us to be their purchase agency in China. Our products are exported to many countries & areas, such as: Korea, India, Indonesia, Pakistan, Thailand, Vietnam, Iran, Japan, Denmark, Romania, Bulgaria, Russia, South Africa, Nigeria, the USA, Australia, Canada, Argentina and Chile. Besides machinery and equipment, we also supply production lines. We look forward to long-term and prosperous cooperation with customers around the world.

Companies adhering to the “professional because of focus, because the integrity of the success” production and business philosophy, from top to bottom to enhance the leadership and staff to control modern management, equipment and moral qualities to expand market space and win greater domestic and international market share . Rui Xiao people willing to work with colleagues at home and abroad my colleagues dedicated cooperation to create a better future !

RICIO Offer Deep Customization Services

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PRE-SALES AND AFTER-SALES SERVICE

Training

We offer machines training system; the customer can choose training in our factory or in customer workshop. The normal training days are 1-2 days.

Installation and Debugging

We will send engineers to carry out installation and debugging of the equipment in buyer's place if requested.
If customer do not require above, then cust omer need to be train in our factory. Before installation, the customer need read the operation manual firstly. Meanwhile, we will offer an operation video to customer.

Warranty

The sold machine will be guarantee in 1en due to supplier’s quality issue the spare parts will be supplied free for customer.
O rings, belts which will be supplied with the machine for 1 year using.

FAQ

What types of labeling machines can we RICIO supply?

We RICIO can provide a variety of advanced modern cutting-edge self-adhesive type labeling machines, including: flat bottle, round bottle, single/double-sided, half circumference, wrap-around, etc. labeling patterns. Our lableing service solutions are widely used in the food & beverage , daily chemical, cosmetics, electronics, logistics & transportation, and many other industries. Besides, we can support customization requirements to meet some non-standard special containers shapes labeling requirements.

Our RICIO labeling products and services are widely used in food & beverage , cosmetics (lotion, lipstick, tubes), daily chemicals (detergent, pesticide, glue), electronic components and many other industries, to support high-speed and high-precision labeling needs.

We adopt the (servo) motor type and AI intelligent/smart/automation equipment system control system, the labeling precision performance can be: ±0.5mm, and the max. speed is up to 700 pcs per minute theoretically (variable according to machine parts config., label size, packaging line status a few other factors). For specific technical parameters, please refer to the instructions manual book or contact our customer service online for more details.

Will you please provide the following data so that we’ll recommend the best business solutions for you:
(1) Container shape/size (e.g. round bottle, square bottle, special shape bottle size)
(2) Label type and size (e.g. transparent or opaque traditional label type)
(3) Packaging production line environment requirements (e.g. dust-proof, water-proof level, etc.)
(4) Daily output, labeling speed, other specific requirements

Yeah, for sure! We (RICIO) can provide in-depth machine parts config. customization (OEM+ODM) services, including: size adjustment, functions expansion (e.g. connected with coding printer, visual inspection device), human interface (HMI), etc., to ensure seamless integration with customers’ packaging production lines various requirements.

We RICIO adhere to the guideline “Responding/reply within 24 hours and provide remote online video guidance to provide technical support if customers need us to; can even send for experienced after-sales service engineers to visit customer factory/workshop/production line onsite for installation, commission, training, etc. What’s more, we promise to provide lifelong technical support such as: free replacement of vulnerable spare parts during the warranty period. We always put the customer’s need on priority.

7.1 For a brand new customer, before placing a PO, they can take their products and labels to our company to test the labeling effect without any charges.
7.2 We (RICIO ) provide machine operation instructions manual book both in Chinese & English. Online video guidance can be proceeded if needed.
7.3 Usu. 1 year standard quality assurance (QA) warranty period of time. Within the warranty time, some vulnerable spare parts can be served free of charge.
7.4 After delivery/shipment, our professional service engineers may offer onsite guidance, debugging services according to different situations.

Always remember that, “Your label is the facebook of your products and it is so important for the success of your products.”

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